Automatic Pull Tester

PT25 / PT50 / PT100

pulltester

pdf Catalog Catalog

A motor driven automatic pull force tester of crimped harnesses.
Model PT25(25kg), PT50(50kg), and PT100(100kg).
Constant pull speed for perfect accuracy.

● Push START button to pull the cable. It stops automatically at pull-off. The peak force is shown.

● After pulling, roller returns home automatically.

● Even an untrained operator can test box-shaped, tab and pin terminals crimped with 0.25sq - 5sq cables.
Data base control is available by connection via RS232C.

● Controller: All functions of parameters setting, operation starts and monitor of result are controlled. Measurement unit selectable; N, kg or lb.

● Connector clamp unit: Clamp width is Max. 8mm. Just pull the side lever to open the clamp. It fits to even odd shaped connectors automatically. It employs the wedge grip principal to guarantee a firm and strong clamp force.

● Cable clamp system: Clamp width is Max. 8mm. Just pull the side lever to open the clamp. It fits to even odd shaped connectors automatically. It employs the wedge grip principal to guarantee a firm and strong clamp force.

● Cable clamp system: Lever clamping by pushing down the red color rod. It can clamp from 0.25sq to 5.0sq cables.

● Compact design and portable.

● Pull speed is programmable to meet user's specification.

Set Up Monitor for Crimping

Set Up Monitor for Crimping

pdf Catalog Catalog

Ensuring good crimping being realized before production assures that the manufacturing process remains quality standard specified world widely. Data of crimp height, crimp width, pull test, together photo image will be collected, compared and saved in the PC. To extend the system, PCs are linked by network system to share data worldwide.

System Example
●BarCode Reader: Circuit number or each part number will be read-in.
Automatical Pull Tester: It pulls at a constant speed until breakage and the peak pull force is sent via RS232C.
●Digital Micrometer: Mitsutoyo's Digi-Matic measures heights of conductor barrel and Insulation barrel (together crimp width on demand).
Crimp Cross Sectioning Monitor: Cut surface image and whole image will be attached in the report form.

Process flow
1) Completing the setup work, operator brings the test crimped piece to the setup monitor.
2) Reading the barcode on the instruction tag (program number), he measures crimp heights, peak force at pull tester and make the cut surface image.
3) All data must be within tolerance. Such data and image will be kept in PC memory and displayed or printed out in the report form.